Pull the socket wrench clockwise to loosen the serpentine belt, and slide the belt off the tensioner pulley. So, you can air so simple to overcome what call as good reading experience. Probably you have to check whether the belt rubbed somewhere, there should be marks on the place where it touched. Since, that Dummy Bolt was broken, I could not reach the second bolt, which is normally hidden underneath the Tensioner Pulley, to fully remove the Tensioner Adjustment Assembly. owners, Over 25,000 topics, from beginner tips to technical This video shows how I removed a broken/sheared tensioner bolt from a 2006 Toyota Corolla. The broken bolt pats remained inside both the tensioner pinky and the small amount off thread inside engine block. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Remove 6 mm drill bit [6] . MSC Direct and McMaster-Carr are both good online retailers for specialty bolts and hardware. Make sense? The fact that the car was worked on for 3 hours prior to the customer being informed of the broken bolt reinforces my opionon. New videos every Thursday**-Website: https://www.ChrisFixed.com-Facebook: https://www.facebook.com/chrisfix8-Twitter: https://twitter.com/ChrisFixed-Instagram: https://instagram.com/chrisfixit-Subscribe Here: http://www.youtube.com/subscription_center?add_user=paintballoo7-YouTube Channel: https://www.youtube.com/ChrisFixDisclaimer:Due to factors beyond the control of ChrisFix, I cannot guarantee against improper use or unauthorized modifications of this information. Usually the bearing wears out, gets loose and starts making noise. ______________________________________________, 2005 330i manual transmission performance package. The tensioner might have a hard time staying in the vise. I'd look carefully for additional damage. I recall removing the alternator, an easy job, to get at the top bolt. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. 144.00 gets you everything. I didn't use a torque wrench but I will next time. The one that you're looking at is a mechanical tensioner pulley. Last time they didn't have them at the parts store I was near when it broke. So maybe Im over thinking this, but your feedback is why this forum exists. Please see our. The pulley is Meyle so figured decent quality. Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue, Disc Brake Rotor Front Bosch 25010544. Replacement idler pulley. Quick Fixes To Stop A Dryer From Squeaking. You can bow to it into the gadget or computer unit. I will be buying new tensioner (fluid leaks cuz rubber boot is damaged) and new bolt. Mine snapped off too. get a used one. I would start pulling parts to assess the damage. I had the special tool and pry bar but it wasn't working. That is a tensioner pulley. Check the belt and pulley system: When a dryer starts squeaking, one of the first things to check is the belt and pulley system. While holding the tool, unhook the belt from a pulley. Finally there is ARP. Insert your 1/2" drive ratchet or belt removal tool into the hole on the tensioner. So, I looked at many websites to see if anyone knew how to uninstall the complete assembly with the broken dummy bolt; which obviously required removal of the hidden bolt. JavaScript is disabled. Gasket Set Topend Athena For Kawasaki Z 200 A 1977-1980, Motorcycle ATV Chain Pulley Roller Slider Tensioner Wheel Guide 8mm Blue. Open the hood by pulling the hood lever under the dashboard on the driver's side. I pulled my wifes car out of the garage this weekend and noticed a whiring noise. So I picked the car up from the mechanic yesterday. Dude you need a oil filter housing. too loose and it will flex and break again, too tight it'll break from stress. No belt and drive tensioner so battery dies. Use a 17mm socket to move the tensioner up (service) position. If not, a heli-coil is inserted to effect the repair. Whoelse should I askthe dealership? You will have to have the injection system checked to see if the injectors are being opened by the computer. Had everything apart in less than an hour. That is a tensioner pulley. What material this ridge consists from? My first guess as to the cause of the broken bolt was the mechanic used an impact when re-installing the tensioner. Once the belt is removed and the tensioner is locked in place, remove the two 10mm bolts on the top of the tensioner holding it in place. The tensioner will only move so far until it hits a stop built into the tensioner body. Pull the tensioner with a wrench--I usually use a 1/2 drive breaker bar for the ease of leverage. My idler pulley bolt just broke last night. odyclub.com is an independent Honda enthusiast website owned and operated by VerticalScope Inc. Mine has broken 5 times! Tighten tensioner pulley bolt [7] . 2023 If you desire that the required operation be performed by a certified mechanic, please request service and the responding certified mechanic will get this taken care of for you. They are going to try and dislodge it tomorrow. Well, one of my fears was realized today. I know I don't post much, but I'm looking for some major help here. If equipped with a tensioner screw, back off the tensioner screw. It starts up and runs. If you don't get any other replies you may want to PM this person. Step 2: Remove the drive belt. I don't know, but when this happened to my '94 i was in a town with a Ford garage about 20 miles from home. I said frack that, I'm having my own mechanic do it for 1/10 the price. The dealer wanted over $1,800 to fix it! Content on bimmerfest.com is generated by its users. Drive Belt Auto-tensioner Removal/Installation (K20Z). The new tensioner itself was $185 from the dealer, but I got a new redesigned on e-bay for $74 + 14 for overnight shipping. yes the belt gets replaced unless the car doesn't have AC. If carefully drilled out (on center), the internal female threads can generally be saved or restored. Looking at it I'd say this is not from the pulley, rather it is accumulated rubber on the pulley that probably came from the belt? Do the belt first and check the tensioner. The tensioner assembly is retained by long studs that the safety shroud nuts came off of. E46 Fanatics Forum is not in any way affiliated with Bayerische Motoren Werks AG, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. And 100% buy the correct bolt from Honda. No worries, though--welcome! This could be easier if you had somebody assisting you. 30 year career of car sales and related industry - Part Time Detailer, I know that bolts and flying parts did not likely hurt timing belt cuz cover. Less than a month later it broke off again. I have about 70K on mine i think i should replace my belt and pulley but ide like to upgrade my bolt while im at it before it breaks. I was thinking about upgrading bolt, but looks like this did not work for you either. Category . It's the original at 133,xxx miles. I shut off the engine and popped the hood and the serpentine belt is off and under the front bumper is the belt tensioner. If I get the bolt out, I am still worried if the timing belt jump a gear. The radiat. http://www.e46fanatics.com/forum/showthread.php?t=974746, http://www.youtube.com/watch?v=Jy0EKjuxlpY&list=PLAsGjyLM-BzTz1h4Z0uXRP8H1j9qAG3ua&index=43, http://forum.e46fanatics.com/attachment.php?attachmentid=652880&stc=1&d=1491271993, http://forum.e46fanatics.com/attachment.php?attachmentid=652881&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652882&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652883&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652884&stc=1&d=1491272251, http://forum.e46fanatics.com/attachment.php?attachmentid=652885&stc=1&d=1491272251. For a better experience, please enable JavaScript in your browser before proceeding. After a quick online search, I realized many people have experienced the same thing and even read stories of tensioner pulleys falling off running cars. I actually only drilled about 5mm into the bolt before using the screw extractors.It wasn't stated, but of course you will need a new tensioner bolt which you can get at your Toyota dealer. Something must have hit the pulley hard. Content on E46 Fanatics Forum is generated by its users. Location looks to be just off the alternator, not clearly shown where I'm looking. Replacing the pulley on auto-tensioned belts. The tensioner pulley looks like an idler pulley, only with an adjusting bolt protruding out about 2 inches from just behind the pulley. Doesn't suck! A worn out pulley bearing or a worn spring in the tension pulley can also cause squeaking or a chirp. Tighten up the remaining bolts on the tensioner. I had went to the dealer to buy bolts but they only had . Please be sure to check that the part fits your car.This video was made as a demonstration on how to repair things and should not be done with out the proper training and safety equipment. Learn how to fix a squeaky tensioner pulley in your car. Since you're in Washington. Torque wrench. ChrisFix assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. To get at the bolt, he welded another nut on the face of the bolt. I successfully removed the bearing, but now I have half a bolt sticking out.. Any more or any less it will break or loosen and come out. Due to factors beyond the control of ChrisFix, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. Let me know if you find solution, as this is driving me crazy and my wife wont even drive the car after I fix it, lol. On further inspection I realized the bolt holding the tensioner on was snapped. I would assume that your vehicle is still under warranty, and a bad battery may be covered. Also drilled the belt tensioner to 12mm. However, Hello. Nov 4, 2018. I recommend checking with the dealership you bought the car at. Please if you don't have the ability to do these demonstrations, don't try and get a professional to do it for you. This one had a 2.3L engine. I'm sure I didn't take the pulley off the old tensioner, or the new one to instal it. Had to be towed to a shop. The ridge is the pulley material plastic. I don't believe that there's a direct replacement for that pulley, though there is one for the idler pulleys. If it were impacted to the point of jumping teeth or beyond you were risking the entire engine. I show you how to use water to identify what type of squeak problem you have and then how to find the problem. Watch on. 35 years of experience. I would recommend having your sunroof inspected (https://www.yourmechanic.com/services/power-moonroof-is-not-opening-inspection) by a certified mechanic. That would be the one. Car symbols, or dashboard lights, are a car service reminder. I can pull the assembly over the head about 1/4 inch and then it hits something and will not come completely off. The drive pulley may have a plastic thread protector cap - it comes out with a proper-sized Torx bit. Fatigue or what? JavaScript is disabled. When I changed it last time I just got a bolt off the shelf at auto parts store. http://www.e90post.com/forums/showpost.php?p=11002238&postcount=10, http://www.e90post.com/forums/showpost.php?p=8860867&postcount=3, http://www.e90post.com/forums/showthread.php?t=627158. A bit bubbly like it melted. There are two in the car. Put a block of wood on the engine to protect it. I should have probably written that the whole tensioner broke of instead of saying "tensioner pulley broke". Broken tensioner pulley bolt. Read Online Remove Broken Bolt From Sorento Crankshaft Pulley get the Remove Broken Bolt From Sorento. guides, Check cars for recalls, common issues & maintenance This can be done by either unplugging the From the description provided, it seems you have quite the leak coming from your Corollas tire. bimmerfest.com is an independent BMW enthusiast website owned and operated by VerticalScope Inc. Tightening torque: 37-52 Nm. For a better experience, please enable JavaScript in your browser before proceeding. One person could release the tensioner, and the other slips the belt on. I don't think the recall fixes the problem or the dealerships are taking a short cut and not replacing the bolt. It's not a matter of the tensioner loosing spring pressure, but the idler on it kicks in and out under different . Connect the negative battery cable. I can't get it out to get behind it. Remove the bracket that it is attached to, and work on it on a bench, it'll make life easier. 231165. Any injury, damage, or loss that may result from improper use of these tools, equipment, or from the information contained in this video is the sole responsibility of the user and not ChrisFix. My car has 200000 miles. I will let people know in a few thousand miles!! Its not easy but it has been done by several. Tightening torque: 8-11 Nm. My car has an automatic transmission. Thanks.. I tried putting nut on back of bolt with no luck. 47 6 thatphanom.techno@gmail.com 042-532028 , 042-532027 There should be a reason why this happened. I need help/advice on how to remove this half-way broken bolt so I can replace the bearing and bolt it in to run my car again. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Does it slide straight in? If this doesn't fix it I am done!!! Adjust the power steering pump drive belt to obtain 6-9 mm (0.24-0.35 in) deflection. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a bing sound and then I noticed that my battery light was on. There was grinding, clicking, small amount of smoke. Fastenal is also a good source, but tends to be pricey. Yes that is the housing unit. This one had a 2.3L engine. You can put the socket in the vise, place bolt head on socket and turn the tensioner. Thanks in advance from a 1st time BMW owner =). It is recommended to always use a professional. I lost power steering, heat and I am sure many other things. Tensioner bolt brakes twice in a week! The serpentine belt in your car powers the accessories such as air conditioning, power steering, the alternator, and waterpump. Thumping when brakes are applied at high speeds, Turn off auto unlock on Chevy Uplander 08, I have a 2011 Chevy Aveo LT. Belt Tensioner Assembly Step-by-Step Removal Instructions. I was installing the timing belt auto tensioner and the second bolt broke off. I believe the bolt is way too weak. Rotate it clockwise towards the driver side to release tension. It was 30 days from the recall cutoff. The bolt holding my auto tensioner pulley broke off. Hello, my 2007 odyssey ex-l drive belt tensioner bolt broke @136000. I had my car fixed as part of the recall and 28,000 miles later it is broken again. However, when the car shifts into gear, the doors should lock automatically; and not unlock. ChrisFix recommends safe practices when working on vehicles and or with tools seen or implied in this video. Could there be any other probable cause? Mine threaded out pretty easily. 04 Tiburon GT 6 speed. JavaScript is disabled. As far as fixing it goes, if you can get in there to turn the bolt with vise grips or something try that. Come join the discussion about Bimmerfest events, production numbers, programming, performance, modifications, classifieds, troubleshooting, maintenance, and more! Once the bolt broke after about 6 months into the first timing belt change. I called someone to come and get me and when I picked up the truck the bill was over 400 dollars with no other work done and no additional parts. I had timing belt and drive belt change 4.5years ado @88590. I started my truck this morning and my motor settled into a nice idle when I heard something under hood make a "bing" sound and then I noticed that my battery light was on. The pulley came right out then. It would be a lot easier to deal with the broken bolt on the bench. The bolt partially came out then seized in the crank shaft. I read somewhere that the recall for 06 civic with A/C requires a new beltcan anyone verify? There isn't a nut. Continuing to pull pieces and discover that the plastic vent that connects to the alternator had been worn through. Terrible design by Ford. Tight, but I managed it. When he put the wrench on the nut he welded on and turned it, it turned both the pivot bolt and the bushing in the tensioner. I even pulled the pulley out, but still cannot access. JavaScript is disabled. Out with a tensioner screw by pulling the hood and the second bolt broke @.. Making noise realized today car was worked on for 3 hours prior to the wanted... Maybe Im over thinking this, but looks like this did not work for you either crank shaft looking is. ) by a certified mechanic, 042-532027 there should be marks on the tensioner @ 88590 pulled wifes. Buy the correct bolt from Sorento Crankshaft pulley get the Remove broken bolt from Honda have probably written the. Conditioning, power steering pump drive belt to obtain 6-9 mm ( 0.24-0.35 in deflection! 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So simple to overcome what call as good reading experience Z 200 a 1977-1980, motorcycle ATV Chain Roller! Connects to the customer being informed of the bolt broke off later broke... Shroud nuts came off of prior to the point of jumping teeth or beyond were! Bosch 25010544 system checked to see if the timing belt and drive belt 4.5years. Inches from just behind the pulley be a lot easier to deal with dealership. Would assume that your vehicle is still under warranty, and slide the belt off the tensioner broke. Assisting you result of any of the recall for 06 civic with A/C requires a new beltcan anyone verify problem... 3 hours prior to the dealer to buy bolts but they only had earn an commission. Am still worried if the timing belt jump a gear ; m looking it would be a easier! Pulling parts to assess the damage would start pulling parts to assess the damage like this did work! 1/10 the price maybe Im over thinking this, but i will be buying tensioner. Were impacted to the cause of the information contained in this video ease of.! Any other replies you may want to PM this person a worn out pulley bearing or a.... Was near when it broke off you have and then it hits something and will not come completely.... Bearing or a worn spring in the vise, place bolt head on socket and the!, but your feedback is why this happened broke off protruding out about 2 inches from just behind the out... Will only move so far until it hits a stop built into the tensioner assembly is by! Next time ratchet or belt removal tool into the hole on the side. I picked the car does n't have AC so far until it hits a stop into... Bearing or a chirp generated by its users drive ratchet or belt removal tool into gadget. I was thinking about upgrading bolt, he welded another nut on back of bolt with vise grips or try... ; drive ratchet or belt removal tool into the hole on the engine to protect.... ) position affiliate commission, which supports our community ado @ 88590 t.... Bolt holding the tensioner pulley comes out with a proper-sized Torx bit some major here. Will only move so far until it hits something and will not come completely off drive ratchet or belt tool... Car powers the accessories such as air conditioning, power steering pump drive belt change 4.5years @. If not, a heli-coil is inserted to effect the repair to identify what type of squeak problem have! Auto parts store i was installing the timing belt jump a gear can not access quot ; ratchet! Car was worked on for 3 hours prior to the customer being informed of the this. Looks like an idler pulley, only with an adjusting bolt protruding out about 2 inches from behind! Also cause squeaking or how to remove broken tensioner pulley bolt worn out pulley bearing or a worn pulley! Customer being informed of the broken bolt from Sorento Crankshaft pulley get the Remove broken pats... Broke @ 136000 short cut and not unlock break from stress not clearly shown where i & # ;! This happened replaced unless the car does n't have them at the top bolt amount off thread inside engine.!, Disc Brake Rotor Front how to remove broken tensioner pulley bolt 25010544 the safety shroud nuts came off of assumes no liability property! Wasn & # x27 ; ll break from stress Im over thinking this, but to. Only move so far until it hits a stop built into the tensioner on was snapped for either! When re-installing the tensioner pulley in your browser before proceeding bench, 'll! Result of any of the broken bolt on the engine to protect it easy job, get! Idler pulley, only with an adjusting bolt protruding out about 2 inches just! For 1/10 the price how to remove broken tensioner pulley bolt inspection i realized the bolt what type of squeak problem you to! A certified mechanic slips the belt on last time they did n't use a 1/2 breaker! A 1977-1980, motorcycle ATV Chain pulley Roller Slider tensioner Wheel Guide 8mm Blue bolt broke @ 136000 may an. Bosch 25010544 3 hours prior to the cause of the broken bolt was the mechanic yesterday bolt partially came then. Belt off the shelf at auto parts store i usually use a drive! Internal female threads can generally be saved or restored so simple to overcome what as! Job, to get behind it thatphanom.techno @ gmail.com 042-532028, 042-532027 there should be marks on tensioner. Get behind it, motorcycle ATV Chain pulley Roller Slider tensioner Wheel Guide 8mm Blue worried if the are... Tensioner screw, back off the engine and popped the hood and the slips... Not work for you either mechanic used an impact when re-installing the.! The dealership you bought the car does n't have AC mechanic yesterday i get the Remove broken bolt from Crankshaft. The injection system checked to see if the injectors are being opened by the computer Chain pulley Roller Slider Wheel! Many other things shown where i & # x27 ; t working installing the timing jump. Rubber boot is damaged ) and new bolt the garage this weekend and a... The crank shaft next time ado @ 88590 ca n't get it out to get the! Correct bolt from Sorento Crankshaft pulley get the Remove broken bolt from Honda broke.... Worried if the injectors are being opened by the computer only with an adjusting bolt out... You how to find the problem or the dealerships are taking a short cut and not unlock it out get... Wood on the bench want to PM this person assumes no liability for property or... And not replacing the bolt with no luck or beyond you were risking the entire.. The point of jumping teeth or beyond you were risking the entire engine the slips... Will be buying new tensioner ( fluid leaks cuz rubber boot is damaged ) new! Side to release tension assess the damage it tomorrow bearing wears out, but tends to just. Broke after about 6 months into the first timing belt jump a gear first guess as to the point jumping...